Power Generation

NATURAL GAS-POWERED mtu SERIES 500

A sustainable solution that always answers your needs // Power range: 50 Hz: 250 – 550 kWe , 60 Hz: 250 – 550 kWe

We keep on answering

As the energy landscape continues to change, you can count on us to keep answering the call for cleaner, more efficient power solutions. We combine flexible products with intelligent controls, consulting expertise and comprehensive services to offer future-ready solutions that always deliver optimum performance over the entire lifecycle. The latest addition to this robust suite of solutions is our mtu Series 500. With the mtu Series 500, we offer both natural gas and biogas gensets that cover the 250 - 550 kWe power range. They are are ideally suited for a variety of applications including utility, industrial manufacturing, hospital, data center and other applications.

Gas gensets powered by the mtu Series 500 can be operated with a gas blending of hydrogen, making them future-ready. They also have the possibility to be converted to 100% hydrogen, for when hydrogen is more widely accessible and economical as a primary fuel.  mtu Series 500 gensets also feature smart controls in the form of the mtu Module Control (MMC), which monitors all genset activities. The MMC enables the units to seamlessly integrate with microgrid environments. It also creates a digital link to our global service network for proactive troubleshooting and increased uptime.

3 Standard configurations

Optimized customer integrations with highly adaptable mtu Module Control system

250, 360, 499 or 550 kWe

Power output

64.000 oH

Life time overhaul

42,6 %

Improved efficiency

< 100 mg NOx

Exhaust gas aftertreatment

Up to 25%

Hydrogen blending

mtu Series 500 gas generator sets provide:

Flexibility

The modular nature of our products and individualized scope of delivery enables us to offer tailored solutions for all types of power generation applications – from stand-alone gensets to complex combined heat and power plants.

The highly flexible mtu Module Control (MMC) automation solution enables simple integration, even with complex systems such as microgrids. To meet increasing emissions requirements, engine-specific exhaust gas aftertreatment (EGAT) solutions are available. These integrated solutions ensure emissions compliance as well as full power and superior load acceptance, super-fast start-up times and absolute reliability. The EGAT system can be flexibly integrated with different options for existing plants.

Low OPEX

Significantly higher power efficiency allows for significantly lower operating costs. Our mtu Series 500 gas gensets achieve 42.6% efficiency, which is considered “best in class” for this power segment. Click on the use case below to see how we put this high efficiency to work in a microgrid with intelligent system integration to provide substantial operating cost savings.  

Download the following microgrid use case and learn how you can:

  • Optimize your energy costs
  • Gain grid independence

Hydrogen blending

Highly-efficient combustion technology results in consistently low emissions. These emissions can be even lower when a highly-efficient engine like our mtu Series 500 is run on green hydrogen. The engine is currently available for hydrogen blending and will soon be available to run on 100% hydrogen. When hydrogen is produced from renewables by means of electrolysis, it is referred to as “green” hydrogen. When generated in this way, it can be used as a climate-neutral fuel by modern gas engines, which convert it into electricity in a highly-efficient manner. The waste heat can be used for heating and cooling.

mtu Series 500 highlights

1

Gas engine

Improved combustion technology increases engine efficiency and lowers fuel costs.

2

Generator

Optimally tailored to the engine, the generator provides best-in-class reliability and efficiency.

3

Ignition system

A microprocessor-controlled ignition system optimally adjusts the ignition time and ignition energy to the quality of the gas.

4

Mixture cooler

The two-stage mixture cooler improves engine performance and heat utilization.

5

Digital connectivity

The system can be equipped with a data logger providing access to our digital solutions, including remote monitoring, fast and reliable service support and, soon, further features such as predictive failure prevention and operational optimization.

6

mtu Module Control (MMC)

If the gas engine is the heart of the genset, then the mtu Module Control is the brain. Housed in a separate panel next to the genset, the MMC automation system handles all important functions needed for continuously monitoring and controlling the entire system.

7

Flexible heat recovery unit

This unit ensures highest thermal efficiencies for the jacket water, lube oil and coolant mixture. (Expanded scope of supply / GR configuration)

8

Exhaust heat recovery

The exhaust heat recovery system with exhaust heat exchanger achieves highest thermal efficiencies in CHP systems. With the mtu 12V500 GS version, the exhaust heat exchanger is supplied separately. (Expanded scope of supply / GC configuration)

1

Gas engine

Improved combustion technology increases engine efficiency and lowers fuel costs.

2

Generator

Optimally tailored to the engine, the generator provides best-in-class reliability and efficiency.

3

Ignition system

A microprocessor-controlled ignition system optimally adjusts the ignition time and ignition energy to the quality of the gas.

4

Mixture cooler

The two-stage mixture cooler improves engine performance and heat utilization.

5

Digital connectivity

The system can be equipped with a data logger providing access to our digital solutions, including remote monitoring, fast and reliable service support and, soon, further features such as predictive failure prevention and operational optimization.

6

mtu Module Control (MMC)

If the gas engine is the heart of the genset, then the mtu Module Control is the brain. Housed in a separate panel next to the genset, the MMC automation system handles all important functions needed for continuously monitoring and controlling the entire system.

7

Flexible heat recovery unit

This unit ensures highest thermal efficiencies for the jacket water, lube oil and coolant mixture. (Expanded scope of supply / GR configuration)

8

Exhaust heat recovery

The exhaust heat recovery system with exhaust heat exchanger achieves highest thermal efficiencies in CHP systems. With the mtu 12V500 GS version, the exhaust heat exchanger is supplied separately. (Expanded scope of supply / GC configuration)

Shown here is an mtu 8V500 genset in GC configuration with MMC

mtu Series 500 at a glance

mtu 6R 500 GS  

Frequency: 50 Hz / 60 Hz
Output: 250 kWe / 250 kWe
Energy input: 597 kWin / 2109 kBTU/hr
Electrical efficiency: 41.8% / 40.5%

mtu 8V 500 GS  

Frequency: 50 Hz / 60 Hz
Output: 360 kWe / 360 kWe
Energy input: 847 kWin / 3010 kBTU/hr
Electrical efficiency: 42.5% / 40.8%

mtu 12V 500 GS  

Frequency: 50 Hz / 60 Hz
Output: 550 kWe / 550 kWe
Energy input: 1292 kWin / 4637 kBTU/hr
Electrical efficiency: 42.6% / 40.5%

Get all specifcations for our power generations solutions

Use the new product finder with power, emissions and application filters.

mtu Module Control (MMC)

Continuous system monitoring

If the gas engine is the heart of the genset, then the mtu Module Control is the brain. Housed in a separate panel next to the genset, the MMC automation system handles all important functions needed for continuously monitoring and controlling the entire system.

  • Industrial PC with colour touchscreen
  • Monitors all processes
  • Logs all activities
  • Seamless environment integration
  • Multi-module system networking
  • Supports numerous protocols
  • Optional remote diagnosis via DSL or ISDN
  • Optional integration of SMS/email client (notification of faults, daily reporting of all meter readings)
  • Digital service
  • ATUflex  

Lifecycle solutions

Far more than great machinery, we specialize in great solutions that last. As a single-source supplier, we are able to provide support over the complete product lifecycle – from the planning and specifications to the project management, commissioning, service and more. The result is an integrated, customer-specific solution backed by our global service network and, soon, digital offerings like predictive and preventive maintenance.

Need help finding the perfect product or system?

No problem at all. Let one of our expert advisors point you in the right direction.

Download our latest brochures

Power Generation Series 500 gas generator sets

The sustainable solution that always answers your needs.

Download (PDF 3 MB)

Power Generation

Microgrid & Hybrid Solutions

Microgrid solutions help sustain the future of energy and ensure reliable power supplies to meet customer demands.

Learn more

Power Generation

Valuecare Agreements

More uptime = More downtime

Learn more

Power Generation

The mtu Natural gas-powered Series 4000

Economical, sustainable, reliable and flexible. Power range 776 - 2,535 kWe (50Hz) / 762 – 2521kWe (60Hz)

Learn more

Connect with Us

Customer Assistance Center

We are here to take your Sales & Service questions around the clock, 365 days a year.

Read more

Sales & Service Locator

Find your local partner for Sales & Service.

Read more

mtu Stories

Reports and interviews about mtu products and solutions.

Read more